News our correspondent (Zhang Wei) Since this year, Pingyuan County has seized the opportunity of digital development, introduced Inspur Yunzhou Industrial Internet, built an equipment health management platform for the production equipment of the county's paper industry, improved equipment efficiency with digital empowerment, reduced potential safety hazards, optimized equipment health, management efficiency and product quality qualification rate, shortened the maintenance period and maintenance costs, and helped enterprises find the best balance point for equipment maintenance, Assist enterprises in digital transformation.
Facing the field of equipment operation and maintenance, Inspur Industrial Internet takes"machine vibration+mechanism model"as the technical core to build an equipment health management system integrating software and hardware of"product+platform+service". Provide online and offline comprehensive services by means of thermal imager (observation), ultrasonic detector (hearing), historical fault library (inquiry), machine vibration (cutting), etc. In the paper industry, measured by 100 paper machines, through online monitoring of Inspur Industrial Internet Management System, the repair and maintenance costs were reduced by 43%, the cycle was significantly prolonged, averaging 4-17 times, the spare parts inventory cost was reduced by 55%, and the paper machine energy consumption cost was reduced by 17%.
In the press department of the plain paper production line of Huisheng Group, three monitoring points of wireless temperature vibration integrated triaxial sensors are installed, three monitoring points of wireless temperature vibration integrated triaxial sensors are installed on the rewinder, and five wired vibration sensors are installed on the high-temperature dryer. The online data detection of high-temperature equipment is completed through professional data acquisition instruments. At the same time, an equipment health management platform based on Inspur Yunzhou double cross platform has been built. Through real-time collection of equipment vibration and temperature data, big data analysis and machine learning, the platform builds a mechanism model for equipment health management, monitors the status of equipment operation in real time, and provides equipment fault early warning, equipment health examination, and equipment management expert services.
In Dezhou Taiding New Material Technology Co., Ltd., Inspur Industrial Internet carried out a professional equipment health examination for the 3300 and 5300 paper machines of the enterprise, and found the problems and the severity of the s in time. The professionalism of Inspur Industrial Internet has been recognized by customers, and cooperation will be sought in equipment health examination, equipment status monitoring, fault diagnosis and analysis, etc.
Pingyuan County will also continue to promote the ion between service institutions such as Inspur Yunzhou Industrial Internet and the whole county's paper-making, cement, chemical and other industries, establish and improve equipment health management systems such as predictive maintenance, equipment zero platform, and equipment digital twins, and boost the digital transformation and upgrading of industrial enterprises in the county.
齊魯網·閃電新聞10月27日訊 今年以來，平原縣搶抓數字化發展機遇，引進浪潮云洲工業互聯網，為全縣造紙業生產設備，搭建設備健康管理平臺，以數字賦能提升設備工作效率，減少安全隱患，優化設備健康度、管理效率和產品質量合格率，縮短維護期和維護成本，幫助企業找到設備維護的最佳平衡點，助力企業數字化轉型。
浪潮工業互聯網面向設備運維領域，以“機器振動+機理模型”為技術核心，構建“產品+平臺+服務”軟硬一體的設備健康管理體系。通過熱成像儀（望）、超聲檢測儀（聞）、查閱歷史故障庫（問）、機器振動（切）等手段，提供線上線下綜合服務。在造紙行業，以100臺紙機計量，經過浪潮工業互聯網管理系統的在線監測，減少維修及維護成本43%，故障周期大幅延長，平均達4-17倍，備件庫存成本降低55%，降低紙機能耗費用17%。
在匯勝集團平原紙業生產線的壓榨部，安裝無線振溫一體三軸傳感器3個監測點位，復卷機安裝無線振溫一體三軸傳感器3個監測點位，在高溫的烘干部安裝5個有線振動傳感器，通過專業的數據采集儀，完成對高溫設備的數據在線檢測工作。同時，搭建了基于浪潮云洲雙跨平臺的設備健康管理平臺，平臺通過對設備振動、溫度數據的實時采集，通過大數據分析及機器學習，搭建設備健康管理的機理模型，實時監控設備運行的狀態，同時提供設備故障預警、設備健康體檢、設備管理專家服務。
在德州泰鼎新材料科技有限公司，浪潮工業互聯網對企業的3300和5300的紙機進行了專業的設備健康體檢，及時發現設備存在的問題及故障的嚴重等級。浪潮工業互聯網的專業性得到了客戶的認可，后續會在設備健康體檢、設備狀態監測、故障診斷分析等方面尋求合作。
平原縣還將繼續推動浪潮云洲工業互聯網等服務機構與全縣造紙、水泥、化工等行業的對接，建立健全設備預測性維護、設備零故障平臺、設備數字孿生等設備健康管理體系，助推全縣工業企業數字化轉型升級。
閃電新聞記者 魏歆蕊 通訊員 張偉 報道